浙江(jiang)通寶科技是(shi)國內(nei)較早引進德國技術(shu)生(sheng)產(chan)數控噴丸機(ji)的企業(ye)之一,擁有多(duo)年的生(sheng)產(chan)經驗,如(ru)果大家對下面的介(jie)紹還不夠了解,可以來電咨詢交(jiao)流!
數控噴丸機原理
噴(pen)丸(wan)加工(gong)(gong)是(shi)將鋼丸(wan)(或(huo)玻璃丸(wan))高速噴(pen)射(she)于金屬表(biao)(biao)面(mian),利用(yong)鋼丸(wan)的(de)(de)(de)(de)沖擊(ji)和摩擦(ca)作用(yong),清除金屬表(biao)(biao)面(mian)的(de)(de)(de)(de)鐵銹(xiu)及(ji)其他污染,并(bing)得到(dao)有(you)一(yi)(yi)定(ding)粗糙度(du)的(de)(de)(de)(de),顯露金屬本色的(de)(de)(de)(de)表(biao)(biao)面(mian),更重要的(de)(de)(de)(de)是(shi)利用(yong)鋼丸(wan)對金屬表(biao)(biao)面(mian)的(de)(de)(de)(de)沖擊(ji)作用(yong)使零(ling)件表(biao)(biao)面(mian)硬化,生成0.1~0.4mm深的(de)(de)(de)(de)硬化層,增加零(ling)件表(biao)(biao)面(mian)對塑性變形和斷裂的(de)(de)(de)(de)抵抗(kang)能力(li),并(bing)使表(biao)(biao)層產生壓應力(li),提高抗(kang)腐蝕性和抗(kang)疲勞強度(du),同時通過噴(pen)丸(wan)強化可以彌補零(ling)件表(biao)(biao)面(mian)的(de)(de)(de)(de)微(wei)細裂紋缺(que)陷,這對加工(gong)(gong)中形成的(de)(de)(de)(de),且工(gong)(gong)程上的(de)(de)(de)(de)探(tan)傷靈敏度(du)無法發現(xian)的(de)(de)(de)(de)表(biao)(biao)面(mian)微(wei)裂紋有(you)非常好(hao)的(de)(de)(de)(de)彌合作用(yong)。數控噴(pen)丸(wan)機是(shi)噴(pen)丸(wan)加工(gong)(gong)用(yong)的(de)(de)(de)(de)設備,浙江通寶科技生產的(de)(de)(de)(de)數控噴(pen)丸(wan)機由一(yi)(yi)個(ge)單獨(du)的(de)(de)(de)(de)四軸機械手(從Z、A、B軸),一(yi)(yi)個(ge)可連續旋轉(zhuan)、分(fen)度(du)的(de)(de)(de)(de)主軸(c軸),一(yi)(yi)個(ge)兩級(ji)壓力(li)罐鋼丸(wan)輸送(song)系(xi)統和一(yi)(yi)個(ge)鋼丸(wan)回收(shou)系(xi)統組成,設備可根據不同的(de)(de)(de)(de)零(ling)件采用(yong)不同規格(ge)的(de)(de)(de)(de)鋼丸(wan)來加工(gong)(gong)。優(you)點:處理效率高,速度(du)快。
數控噴丸機應用:
浙江通寶科技(ji)生(sheng)產的(de)數控(kong)噴(pen)丸(wan)機(ji),噴(pen)砂機(ji),自(zi)動(dong)噴(pen)砂機(ji)可(ke)(ke)(ke)以(yi)靈(ling)活地適(shi)應各(ge)種大(da)小形狀(zhuang)的(de)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian),它可(ke)(ke)(ke)以(yi)輕松自(zi)如的(de)清(qing)(qing)理(li)(li)大(da)型復雜(za)的(de)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)表面(mian)。機(ji)械臂(bei)指引噴(pen)嘴(zui)對準(zhun)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)隱蔽復雜(za)的(de)角(jiao)(jiao)落就可(ke)(ke)(ke)以(yi)清(qing)(qing)理(li)(li)盲區(qu)和死角(jiao)(jiao),不斷擺動(dong)的(de)噴(pen)嘴(zui)進(jin)一步加快(kuai)了清(qing)(qing)理(li)(li)過程(cheng)。機(ji)器人(ren)既可(ke)(ke)(ke)以(yi)手(shou)動(dong)操(cao)(cao)控(kong)強化單個工(gong)(gong)(gong)(gong)(gong)(gong)件(jian),也可(ke)(ke)(ke)以(yi)完全自(zi)動(dong)地強化系列工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)。機(ji)器人(ren)可(ke)(ke)(ke)以(yi)根據(ju)不同(tong)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)表面(mian)要求采用任何大(da)小和形狀(zhuang)的(de)丸(wan)料。機(ji)器人(ren)編程(cheng)通過操(cao)(cao)作員控(kong)制操(cao)(cao)縱桿進(jin)行,以(yi)后類似工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)的(de)噴(pen)砂清(qing)(qing)理(li)(li)都可(ke)(ke)(ke)以(yi)通過編好的(de)程(cheng)序自(zi)動(dong)完成。
特點:
本機(ji)用(yong)于發(fa)動(dong)(dong)機(ji)葉(xie)片及葉(xie)身根部表面噴(pen)丸強化噴(pen)丸時,工(gong)人只(zhi)進(jin)行裝卸(xie)零件(jian)的(de)操作(zuo),其(qi)余完(wan)全由機(ji)器自動(dong)(dong)完(wan)成。在自動(dong)(dong)工(gong)作(zuo)狀態下,工(gong)作(zuo)轉盤,噴(pen)槍(qiang)、噴(pen)丸流量、提升機(ji)、振動(dong)(dong)篩、螺旋分選器、噴(pen)丸時間均實現自動(dong)(dong)控制(zhi)。